Welding is Automatic Tungsten inert gas welding. It eliminates
chances of manual errors in welding. It produces identical welds for
hundred of times hence accuracy in welding.
Physics of the GTAW Process:
Orbital Welding Process uses the Gas Tungsten Arc Welding process (GTAW)
as the source of the electric arc that melts the base material and
forms the fusion weld. The metal to be welded is melted by the
intense heat of the arc and fuses together.
Reasons for Using Orbital Welding Equipment:
are many reasons for using orbital welding equipment. The ability to
make high quality, consistent welds repeatedly at a speed close to
the maximum weld speed offer many benefits to the user.
orbital welding system will drastically outperform manual welders,
producing identical welds hundreds of times as per set program.
quality of a weld created by an orbital welding system with the
correct weld program will be superior to that of manual welding. In
applications such as semiconductor or pharmaceutical tube welding,
orbital welding is the only means to reach the weld quality
requirements. It eliminates chances of manual errors in welding. It
produces identical welds for hundred of times hence accuracy in
weld program has been established an orbital welding system can
repeatedly perform the same weld hundreds of times, eliminating the
normal variability, inconsistencies, errors and defects of manual
welding may be used in applications where a tube or pipe to be
welded cannot be rotated or where rotation of the part is not
welding may be used in applications where access space restrictions
limit the physical size of the welding device. Weld heads may be
used in rows of boiler tubing where it would be difficult for a
manual welder to use a welding torch or view the weld joint.
other reasons exist for the use of orbital equipment over manual
welding. Examples are applications where inspection of the internal
weld is not practical for each weld created. By making a sample weld
coupon that passes certification, the logic holds that if the sample
weld is acceptable, that successive welds created by an automatic
machine with the same input parameters should also be of same
Industries and Applications for Orbital Welding:
undertake turnkey orbital welding jobs with supply of world class
fittings and tubing / piping. We also undertake subcontracting jobs
for orbital welding.
our own 5 state of the art orbital welding machines. More machines
are available on requirement. The welding machines are
microprocessor based with weld documentation facility. So far we
have installed around 3000 Kilometers of tubing with orbital
welding. We use only genuine electrodes / consumables as specified
by manufacturer so that quality of the weld will be identical. All
the support equipments like tube facing machines, flow measurement
devices, etc are from world class manufacturers.
write to us for any of your orbital welding requirement. We will be
happy to find a solution for your job.
Videoscopy / Boroscopy:
Boroscope / Videoscope is an instrument which is used for the
inspection of piping internal surface and weld joints.
the current pharmaceutical industry practice to use boroscope for
documentation of orbital welding joints for inspection.
Practice is to do 10% of Boroscopy / Videoscopy of the total welding
joints and 100% in critical application.
High resolution image
Compatible with observation of various subjects
Concentrated remote operation
Purified Water System, Purified Water Generation System, Purified
Water Distribution System, RO-EDI System, RO System, Pharmaceutical
Water System, Stainless Steel Tubes and Tube Fittings, Water
Distribution System, Pharmaceutical Water Distribution System,
Sanitary Fittings, Ultrafiltration System, USP Water System, Pigging
System, Orbital Welding Services, Electropolishing Services, WFI
Water System, Multi Column Distillation Plant, SS Tanks and Vessels,
SS Piping and Distribution System.